- Patent Title: Turbine airfoil cooling system with leading edge impingement cooling system turbine blade investment casting using film hole protrusions for integral wall thickness control
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Application No.: US15307073Application Date: 2014-06-18
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Publication No.: US10022790B2Publication Date: 2018-07-17
- Inventor: Ching-Pang Lee , Nan Jiang
- Applicant: Siemens Energy, Inc.
- Applicant Address: DE München US VA Charlottesville
- Assignee: SIEMENS AKTIENGESELLSCHAFT,MIKRO SYSTEMS, INC.
- Current Assignee: SIEMENS AKTIENGESELLSCHAFT,MIKRO SYSTEMS, INC.
- Current Assignee Address: DE München US VA Charlottesville
- International Application: PCT/US2014/042900 WO 20140618
- International Announcement: WO2015/195110 WO 20151223
- Main IPC: B22C9/04
- IPC: B22C9/04 ; B22C9/10 ; B22C9/24 ; B22C21/14 ; B22D25/02 ; B22C7/02 ; B22D29/00 ; F01D5/18

Abstract:
A method of forming an airfoil (12), including: abutting end faces (72) of cantilevered film hole protrusions (64) extending from a ceramic core (50) against an inner surface (80) of a wax die (68) to hold the ceramic core in a fixed positional relationship with the wax die; casting an airfoil including a superalloy around the ceramic core; and machining film cooling holes (34) in the airfoil after the casting step to form an pattern of film cooling holes comprising the film cooling holes formed by the machining step and the cast film cooling holes (102) formed by the film hole protrusions during the casting step.
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