Method of manufacturing a spiral laminated structural cone
Abstract:
A method of manufacturing a cone-shaped composite article may include providing unidirectional plies in a continuous arcuate shape in a flat pattern configured to wrap 360 degrees around a cone-shaped mandrel such that opposing ply ends of each unidirectional ply terminate at a ply seam. The method may further include laying up at least one inner sublaminate on the cone-shaped mandrel, the inner sublaminate containing at least four of the unidirectional plies having an inner stacking sequence with fiber angles of −45, 90, 0, +45 degrees such that the inner sublaminate has a quasi-isotropic layup at any location of the inner sublaminate. The method may additionally include laying up at least one outer sublaminate in an outer stacking sequence being a mirror image of the at least one inner stacking sequence.
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