Invention Grant
- Patent Title: Fiber-reinforced resin sheet, integrated molded product and process for producing same
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Application No.: US14442764Application Date: 2013-12-06
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Publication No.: US10093777B2Publication Date: 2018-10-09
- Inventor: Yoshiki Takebe , Hiroki Kihara , Noriyuki Hirano
- Applicant: TORAY Industries, Inc.
- Applicant Address: JP Tokyo
- Assignee: TORAY INDUSTRIES, INC.
- Current Assignee: TORAY INDUSTRIES, INC.
- Current Assignee Address: JP Tokyo
- Agency: Birch, Stewart, Kolasch & Birch LLP
- Priority: JP2012-282880 20121226; JP2013-044003 20130306
- International Application: PCT/JP2013/082762 WO 20131206
- International Announcement: WO2014/103658 WO 20140703
- Main IPC: C08J5/04
- IPC: C08J5/04 ; C08K7/06 ; B29C70/02 ; B29C45/00 ; B29C45/14 ; C08J5/24 ; B29C43/30 ; B32B5/02 ; B32B27/12 ; B32B27/34 ; B32B27/36 ; B29C43/18 ; B29C70/34 ; B29L31/34 ; B29K105/12 ; B29K101/12 ; B29K307/04

Abstract:
A fiber-reinforced resin sheet and an integrally molded article are provided. The fiber-reinforced resin sheet comprises a nonwoven fabric made of reinforcing fibers having a thermoplastic resin (A) impregnated on one side of the nonwoven fabric. The fiber-reinforced resin sheet satisfies any one of the following conditions (I) and (II): (I) the nonwoven fabric has an area wherein the reinforcing fibers constituting the nonwoven fabric are exposed on the other side in the thickness direction of the nonwoven fabric, and (II) the nonwoven fabric has a thermoplastic resin (B) impregnated on the other side in thickness direction of the nonwoven fabric, and the nonwoven fabric has a reinforcing fiber volume ratio Vfm of up to 20% by volume, and wherein the thermoplastic resin (A) and the thermoplastic resin (B) form an interface layer in the sheet, and the interface layer has a concave-convex shape with a maximum height Ry of at least 50 μm and an average roughness Rz of at least 30 μm.
Public/Granted literature
- US20150376353A1 FIBER-REINFORCED RESIN SHEET, INTEGRATED MOLDED PRODUCT AND PROCESS FOR PRODUCING SAME Public/Granted day:2015-12-31
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