- Patent Title: Methods of fabricating polycrystalline diamond by functionalizing diamond nanoparticles, green bodies including functionalized diamond nanoparticles, and methods of forming polycrystalline diamond cutting elements
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Application No.: US13782341Application Date: 2013-03-01
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Publication No.: US10167674B2Publication Date: 2019-01-01
- Inventor: Valery N. Khabashesku , Anthony A. DiGiovanni , Gaurav Agrawal
- Applicant: Baker Hughes Incorporated
- Applicant Address: US TX Houston
- Assignee: BAKER HUGHES INCORPORATED
- Current Assignee: BAKER HUGHES INCORPORATED
- Current Assignee Address: US TX Houston
- Agency: TraskBritt
- Main IPC: E21B10/567
- IPC: E21B10/567 ; B24D18/00 ; B24D99/00 ; C04B35/532 ; C04B35/622 ; C04B35/626 ; C04B35/628 ; C04B35/645 ; B01J3/06 ; C01B32/25

Abstract:
Method of fabricating polycrystalline diamond include functionalizing surfaces of diamond nanoparticles with fluorine, combining the functionalized diamond nanoparticles with a polymer to form a mixture, and subjecting the mixture to high pressure and high temperature (HPHT) conditions to form inter-granular bonds between the diamond nanoparticles. A green body includes a plurality of diamond nanoparticles functionalized with fluorine, and a polymer material interspersed with the plurality of diamond nanoparticles. A method of forming cutting element includes functionalizing surfaces of diamond nanoparticles with fluorine, and combining the functionalized diamond nanoparticles with a polymer to form a mixture. The mixture is formed over a body, and the mixture and the body are subjected to HPHT conditions to form inter-granular bonds between the diamond nanoparticles and secure the bonded diamond nanoparticles to the body.
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