Certain aspects of the present disclosure provide techniques and corresponding apparatus for making armored cables with one or more optical fibers contained therein. The techniques may be utilized to control an amount of excess fiber length (EFL) in the armored cables. The techniques may also allow introduction of one or more optical fibers directly into a welding process without using an inner tube in the final armored cable. The techniques may also be utilized to reduce friction and static charge on the optical fiber(s) as the fiber(s) are pushed through one or more guide tubes that protect the fiber(s) during the welding process.