Invention Grant
- Patent Title: Mat-faced board
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Application No.: US15484818Application Date: 2017-04-11
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Publication No.: US10207475B2Publication Date: 2019-02-19
- Inventor: Michael Patrick Shake , David R. Blackburn , Jeffrey Donelan
- Applicant: United States Gypsum Company
- Applicant Address: US IL Chicago
- Assignee: United States Gypsum Company
- Current Assignee: United States Gypsum Company
- Current Assignee Address: US IL Chicago
- Agency: Leydig, Voit & Mayer, Ltd.
- Agent Philip T. Petti; Pradip K. Sahu
- Main IPC: B32B9/00
- IPC: B32B9/00 ; E04C2/34 ; E04C2/296 ; B32B27/20 ; E04B1/66 ; B28B1/30 ; E04B1/64 ; B28B11/24 ; E04B2/00 ; E04C2/28 ; B32B37/14 ; E04C2/04 ; B28B19/00

Abstract:
Disclosed is an improved facer mat for use as a cover sheet for gypsum board. Also disclosed are gypsum boards containing such mat facers on one or both major surfaces of the board (face and back sides when installed), a method of manufacturing such board, and a method of making the mat. The mat can comprise glass, thermoplastic, and/or thermoset fiber. In preferred embodiments, binder is included with the fiber. The mat has outer and inner surfaces. The mat comprises a first region adjacent to the outer surface defined along a horizontal plane of the mat, the first region having a first substantial thickness, and a second region adjacent to the inner surface defined along a horizontal plane of the mat, the second region having a second substantial thickness. The first region has (a) more hydrophilicity than the second region, (b) more wettability than the second region, and/or (c) less density than the second region.
Public/Granted literature
- US20170326839A1 MAT-FACED BOARD Public/Granted day:2017-11-16
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