A machine and method for converting film into bags or other articles includes a web traveling from an input section to a rotary drum, to an output section. The rotary drum includes at least one seal bar with a sealing zone and a weakening zone, or it can include or at least one sealing die that extends in the machine direction. The single sealing zone or sealing die may be a heated perforator, and may include a heating wire. The heating wire may be an NiCr wire stitched into the heater, and be disposed on a cap or on the seal bar. The weakening zone may create a line of weakness that is uniform or varies in intensity. The sealing zone may include temperature zones, cartridge heaters, cooling air, or heated air, or a source of ultrasonic, microwave or radiative energy.