Invention Grant
- Patent Title: Method of manufacturing rare earth magnet
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Application No.: US15104369Application Date: 2014-12-17
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Publication No.: US10347418B2Publication Date: 2019-07-09
- Inventor: Noritsugu Sakuma , Tetsuya Shoji , Daisuke Sakuma , Kazuaki Haga
- Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
- Applicant Address: JP Toyota-shi, Aichi-ken
- Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
- Current Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
- Current Assignee Address: JP Toyota-shi, Aichi-ken
- Agency: Sughrue Mion, PLLC
- Priority: JP2013-262274 20131219
- International Application: PCT/IB2014/002800 WO 20141217
- International Announcement: WO2015/092524 WO 20150625
- Main IPC: H01F1/057
- IPC: H01F1/057 ; H01F41/02 ; B22F1/00 ; B22F3/16 ; C22C38/00 ; C22C38/06 ; C22C38/16 ; B22F3/24

Abstract:
A method includes: manufacturing a sintered compact represented by (Rl)x(Rh)yTzBsMt and has a grain boundary phase; manufacturing a rare earth magnet precursor from the sintered compact; and performing a heat treatment on the rare earth magnet precursor at 450° C. to 700° C. to diffuse and to infiltrate a melt of a modified alloy containing a light rare earth element and either a transition metal element, Al, In, Zn, or Ga into the grain boundary phase. Rl represents a light rare earth element. Rh represents Dy or Tb. T represents a transition metal containing at least one of Fe, Ni, and Co. B represents boron. M represents at Ga, Al, or Cu. x, y, z, s, and t represent mass % of Rl, Rh, T, B, and M. Following expressions are established: 27≤x≤44, 0≤y≤10, z=100−x−y−s−t, 0.75≤s≤3.4, 0≤t≤3. An infiltration amount of the modified alloy is 0 mass % to 5 mass %.
Public/Granted literature
- US20160314899A1 METHOD OF MANUFACTURING RARE EARTH MAGNET Public/Granted day:2016-10-27
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