Invention Grant
- Patent Title: Material system and method for fabricating refractory material-based 3D printed objects
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Application No.: US15267327Application Date: 2016-09-16
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Publication No.: US10435535B2Publication Date: 2019-10-08
- Inventor: James F. Bredt , Kenneth R. Strausbaugh , Michael Thomas Woods Lis
- Applicant: 3Dbotics, Inc.
- Applicant Address: US MI Dearborn
- Assignee: 3Dbotics, Inc.
- Current Assignee: 3Dbotics, Inc.
- Current Assignee Address: US MI Dearborn
- Agency: Hansen IP Law PLLC
- Main IPC: C08K3/36
- IPC: C08K3/36 ; B01J31/02 ; C08B5/14 ; C08B31/06 ; C09D11/102 ; C09D101/16 ; C09D103/06 ; C09D173/00 ; C09D11/08 ; C09D11/322 ; C09D11/36 ; C09D11/38 ; C09D11/14 ; B33Y10/00 ; B33Y70/00 ; B29K509/00 ; B29C64/165

Abstract:
A material system and method for bonding refractory powders in a three dimensional printer. A first particulate component including a refractory material is mixed with a first reactive component to form a particulate mixture. A flat layer of the particulate mixture is dispensed onto a build surface. A liquid binder, which may include a furan monomer and a surfactant, is dispensed by an ink-jet printhead onto the particulate mixture. The particulate mixture may contain a furan-soluble polymer that imposes a capillary attraction for the liquid binder, keeping it situated in the immediate vicinity of where the binder is dispensed. Additionally it provides a sufficient catalytic power to co-polymerize with the furan monomer and form a solid structure. This enables a 3D printer to build strong, accurate parts with high packing density, and to reuse the feed material many times in the printer.
Public/Granted literature
- US20170081500A1 MATERIAL SYSTEM AND METHOD FOR FABRICATING REFRACTORY MATERIAL-BASED 3D PRINTED OBJECTS Public/Granted day:2017-03-23
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