- Patent Title: Solar power panel factory and process for manufacturing frame-less encapsulated photo-voltaic (PV) solar power panels by encapsulating solar cell modules on a phenolic sheet beneath a polycarbonate panel using optically transparent epoxy-resin material
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Application No.: US15979524Application Date: 2018-05-15
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Publication No.: US10529880B2Publication Date: 2020-01-07
- Inventor: Nicholas B. Campanella
- Applicant: National Mechanical Group Corp
- Applicant Address: US NJ Manalapan
- Assignee: NATIONAL MECHANICAL GROUP CORP.
- Current Assignee: NATIONAL MECHANICAL GROUP CORP.
- Current Assignee Address: US NJ Manalapan
- Agency: Thomas J. Perkowski, Esq., PC
- Main IPC: H01L31/048
- IPC: H01L31/048 ; H02S40/34 ; H01L31/02

Abstract:
A solar panel factory system and process for manufacturing a frame-less epoxy-resin encapsulated solar power panel by encapsulating solar cell modules on a phenolic resin sheet beneath a polycarbonate panel using an optically-transparent epoxy-resin material. During solar panel manufacture, an optically transparent epoxy-resin coating is applied over an array of photo-voltaic (PV) solar cell modules mounted on the sheet of phenolic resin, and supported in a layer of adhesive coating is applied as a liquid with a viscosity and a thickness such that the thickness of the layer of adhesive coating is substantially equal to the thickness of the PV solar cell modules, and cured to a sufficient hardness. The epoxy-resin coating applied over the array of PV solar cell modules, and the cured layer of adhesive coating, reinforce the strength of the sheet of phenolic resin, particularly around the perimeter of the frame-less epoxy-resin encapsulated solar power panel.
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