Invention Grant
- Patent Title: Method of manufacturing a decorative substrate and decorative substrate produced thereby
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Application No.: US16242436Application Date: 2019-01-08
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Publication No.: US10562280B2Publication Date: 2020-02-18
- Inventor: Bei-Hong Liang , Karine A. Luetgert , Henry Coghlan , John Peter Walsh , Geoffrey B. Hardwick
- Applicant: Masonite Corporation
- Applicant Address: US FL Tampa
- Assignee: Masonite Corporation
- Current Assignee: Masonite Corporation
- Current Assignee Address: US FL Tampa
- Agency: Berenato & White, LLC
- Main IPC: B32B21/14
- IPC: B32B21/14 ; B27N7/00 ; B32B37/06 ; B32B37/10

Abstract:
A method of forming a composite article is disclosed that involves providing a press having first and second platens, a cellulosic fiber substrate having a first thickness, and a layer of material such as a wood veneer, foil, or non-creped paper, where the layer of material has a thickness less than the thickness of the cellulosic fiber substrate. A layer of bonding material is placed onto the cellulosic fiber substrate or the layer of material, and the layer of material is placed onto the cellulosic fiber substrate so that the bonding material is between the layer of material and the cellulosic fiber substrate. The cellulosic fiber substrate and layer of material are placed between the first and second platens, and at least one of the first and second platens is moved toward the other of the first and second platens to deform the cellulosic fiber substrate and layer of material into a predetermined configuration while bonding the layer of material to the cellulosic fiber substrate without cracking or wrinkling the layer of material.
Public/Granted literature
- US20190168490A1 METHOD OF MANUFACTURING A DECORATIVE SUBSTRATE AND DECORATIVE SUBSTRATE PRODUCED THEREBY Public/Granted day:2019-06-06
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