• Patent Title: Solid composite fluoropolymer separator
  • Application No.: US14911356
    Application Date: 2014-08-05
  • Publication No.: US10586964B2
    Publication Date: 2020-03-10
  • Inventor: Christine HamonMilena StangaRiccardo Pieri
  • Applicant: SOLVAY SA
  • Applicant Address: BE Brussels
  • Assignee: SOLVAY SA
  • Current Assignee: SOLVAY SA
  • Current Assignee Address: BE Brussels
  • Priority: EP13180028 20130812
  • International Application: PCT/EP2014/066771 WO 20140805
  • International Announcement: WO2015/022229 WO 20150219
  • Main IPC: H01M2/14
  • IPC: H01M2/14 H01M10/0525 H01M2/16
Solid composite fluoropolymer separator
Abstract:
The present invention pertains to a process for manufacturing a solid composite separator, said process comprising the following steps: (i) providing a liquid composition [composition (L)] comprising, preferably consisting of: at least one fluoro-polymer [polymer (F)] comprising one or more backbone chains, said backbone chains comprising recurring units derived from at least one fluorinated monomer [monomer (F)], and one or more side functional groups selected from the group consisting of —O—Rx and —C(O)O—Rx groups, wherein Rx is a hydrogen atom or a C1-C5 hydrocarbon group comprising at least one hydroxyl group, optionally, at least one metal compound of formula (I) [compound (M)]: X4-mAYm wherein X is a hydrocarbon group, optionally comprising one or more functional groups, m is an integer from 1 to 4, A is a metal selected from the group consisting of Si, Ti and Zr, and Y is a hydrolysable group selected from the group consisting of an alkoxy group, an acyloxy group and a hydroxyl group, at least one inorganic filler [filler (I)], and a liquid medium [medium (L)]; (ii) providing a porous substrate layer made from one or more sets of polymer fibres [substrate (P)]; (iii) applying the composition (L) onto the substrate (P) thereby providing a wet substrate (P) [substrate (P-W)]; (iv) drying and then, optionally, curing the substrate (P-W) provided in step (iii) thereby providing a solid composite separator; and (v) optionally, submitting to compression the solid composite separator provided in step (iv). The present invention also pertains to the solid composite separator obtainable by said process and to use of the solid composite separator in electrochemical devices.
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