Invention Grant
- Patent Title: Metal-coated reactive powders and methods for making the same
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Application No.: US14860332Application Date: 2015-09-21
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Publication No.: US10648082B1Publication Date: 2020-05-12
- Inventor: John H. Martin , Adam F. Gross
- Applicant: HRL Laboratories, LLC
- Applicant Address: US CA Malibu
- Assignee: HRL Laboratories, LLC
- Current Assignee: HRL Laboratories, LLC
- Current Assignee Address: US CA Malibu
- Agency: O'Connor & Company
- Main IPC: B32B5/16
- IPC: B32B5/16 ; C23C18/16 ; B32B15/01 ; C23C18/44

Abstract:
The disclosed process is capable of depositing thin layers of a wide variety of metals onto powders of magnesium, aluminum, and their alloys. A material is provided that comprises particles containing a reactive metal coated with a noble metal that has a less-negative standard reduction potential than the reactive metal. The coating has a thickness from 1 nanometer to 100 microns, for example. A method of forming an immersion deposit on a reactive metal comprises: combining a reactive metal, an ionic liquid, and a noble metal salt; depositing the noble metal on the reactive metal by a surface-displacement reaction, thereby generating the immersion deposit on the reactive metal; and removing the ionic liquid from the immersion deposit. The material may be present in an article or object (e.g., a sintered part) containing from 0.25 wt % to 100 wt % of a coated reactive metal as disclosed herein.
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