Invention Grant
- Patent Title: Ultralight inorganic foam and manufacture method thereof
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Application No.: US15776693Application Date: 2016-11-17
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Publication No.: US10676402B1Publication Date: 2020-06-09
- Inventor: Christian Blachier , Christine Chaumilliat , Hélène Lombois-Burger , Serge Sabio
- Applicant: HOLCIM TECHNOLOGY LTD
- Applicant Address: CH Jona
- Assignee: HOLCIM TECHNOLOGY LTD
- Current Assignee: HOLCIM TECHNOLOGY LTD
- Current Assignee Address: CH Jona
- Agency: Pillsbury Winthrop Shaw Pittman LLP
- Priority: com.zzzhc.datahub.patent.etl.us.BibliographicData$PriorityClaim@4d504723
- International Application: PCT/FR2016/053000 WO 20161117
- International Announcement: WO2017/085416 WO 20170526
- Main IPC: C04B38/10
- IPC: C04B38/10 ; C04B28/04 ; C04B24/26 ; C04B22/12 ; C04B22/08 ; E04B1/74 ; C04B111/52 ; C04B103/30 ; C04B103/32 ; C04B111/40

Abstract:
A process for manufacturing an inorganic foam includes (i) separately preparing an aqueous foam and a cement slurry, the cement slurry including water W, a cement C, a water-reducing agent, a water-soluble calcium salt, a water-soluble silicate salt, the calcium/silicon molar ratio being 0.7 to 1.7 and the W/C weight ratio being 0.25 to 0.40, and given that the calcium ion concentration is 0.03 to 0.97%, expressed as weight percent relative to the weight of the cement, and that the silicate ion concentration is 0.04 to 1.67%, expressed as weight percent relative to the weight of the cement; (ii) contacting the cement slurry obtained with the aqueous foam to obtain a foamed cement slurry; and (iii) shaping the foamed cement slurry obtained in step (ii) and allowing setting to occur.
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