A knife with a hidden tang, and a computerized method selecting the pre-fitted knife parts and assembling them into a customized knife product, based on the consumer's selections including use of a natural material for the knife handle, but without the need for grinding, polishing or processing the pre-fitted parts after assembly.A knife assembly utilizing a rounded filet surface and a hidden tang for the precise fitting and connection of a butt of a knife tang, handles and a cylindrical back surface of a generally cylindrical blade bolster. A method of assembly of a knife with a hidden tang, using a larger diameter channel in the handle and providing specific geometric requirements for the components in order to accomplish a more precise fit of the pre-ordered components.