Extruded films comprising ethylene vinyl alcohol copolymer (EVOH) with substantially no blow holes therein, are formed by using a pellet feed to the extruder wherein 90-100 wt. % of the pellets pass through an ASTM size 5 sieve and 0-10 wt. % of the pellets are finer than a number 10 mesh (ASTM Sieve size). Uniform feeding to and through the extruder with a lack of bridging of the EVOH pellet feed have been observed.