Invention Grant
- Patent Title: Process for in-line extrusion of coating onto roofing shingles during manufacturing and roofing shingles made by the process
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Application No.: US15180940Application Date: 2016-06-13
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Publication No.: US10724243B2Publication Date: 2020-07-28
- Inventor: Olan Thomas Leitch , Mark Logan Keaten , Matti Kiik
- Applicant: Building Materials Investment Corporation
- Applicant Address: US TX Dallas
- Assignee: Building Materials Investment Corporation
- Current Assignee: Building Materials Investment Corporation
- Current Assignee Address: US TX Dallas
- Agency: Womble Bond Dickinson (US) LLP
- Main IPC: E04D1/20
- IPC: E04D1/20 ; B26D3/10 ; D06N5/00 ; B32B5/02 ; B32B11/04 ; B32B27/16 ; B32B11/10 ; B32B11/02 ; B32B37/15 ; B32B7/12 ; B32B27/12 ; B32B37/08 ; B32B39/00 ; B32B38/00 ; B29C48/155 ; B29C48/07

Abstract:
A process for in-line extrusion of polymeric coatings onto roofing shingles during manufacturing includes moving a web of shingle substrate material in a downstream direction and extruding a liquefied coating of polymeric material onto at least one surface of the moving web to form a thin film. The liquefied coating may be a molten polymeric material that forms a thin film on a back surface of the shingle material to prevent sticking and eliminate the need for a traditional back dusting with material such as powdered stone. The polymeric film further may be applied to the substrate material in lieu of a saturation coating of asphalt, thus reducing cost and weight while providing a comparable moisture barrier and a lighter more flexible shingle.
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