Multi-layer thin film composite thermal interface materials
Abstract:
A layered composite configured to form an interface between a heat exchanger and an integrated circuit includes a first polymer layer, a second polymer layer, a liquid metal in direct contact with the first polymer layer, a solid solute in direct contact with the second polymer layer, and a barrier between the liquid metal and the solid solute. The liquid metal is liquid at normal temperature and pressure. The solid solute includes microparticles, nanoparticles, or both and is solid at normal temperature and pressure. The barrier prevents contact of the liquid metal and the solid solute at normal temperature and pressure, and is configured to rupture under compression of the layered composite, thereby allowing the liquid metal and the solid solute to form a mixture between the first polymer layer and the second polymer layer.
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