- Patent Title: Systems and methods for implementing three dimensional (3D) object, part and component manufacture including displacement/vibration welded or heat staked laminates
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Application No.: US15994238Application Date: 2018-05-31
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Publication No.: US10987860B2Publication Date: 2021-04-27
- Inventor: Steven R. Moore , Abu Saeed Islam , Bruce H. Smith
- Applicant: XEROX CORPORATION
- Applicant Address: US CT Norwalk
- Assignee: XEROX CORPORATION
- Current Assignee: XEROX CORPORATION
- Current Assignee Address: US CT Norwalk
- Agency: Caesar Rivise, PC
- Main IPC: B32B37/00
- IPC: B32B37/00 ; B29C64/147 ; B29C64/205 ; B29C64/188 ; B32B37/06 ; B32B37/14 ; B32B38/00 ; B29C65/00 ; B32B37/04 ; B29C65/06 ; B29C65/60 ; B33Y10/00 ; B33Y30/00

Abstract:
A system and method are provided for implementing relatively low temperature joining processes, including displacement/vibration welding techniques and/or heat staking techniques, in a process of building up laminate layers to form and/or manufacture three-dimensional objects, parts and components in additive material (AM) manufacturing systems. A multi-stage 3D object forming scheme is described involving steps of laminate cutting (with lasers or other cutting devices); laminate transport between processing stations (including using one or more of conveyors, robotic pick and place devices and the like); laminate stacking, clamping and adhering through comparatively low temperature welding or other mechanical joining (including displacement/vibration welding or heat staking); and mechanical surface finishing (via CNC machining or other comparable process).
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