Invention Grant
- Patent Title: Mattress assembly with a mattress topper that includes pocketed coil springs and methods of producing the same
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Application No.: US16474318Application Date: 2016-12-29
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Publication No.: US11026517B2Publication Date: 2021-06-08
- Inventor: Larry K. DeMoss , Brian M. Manuszak , Darin T. Thomas , Kevin Tar
- Applicant: Sealy Technology, LLC
- Applicant Address: US NC Trinity
- Assignee: Sealy Technology, LLC
- Current Assignee: Sealy Technology, LLC
- Current Assignee Address: US NC Trinity
- Agency: Middleton Reutlinger
- International Application: PCT/US2016/069254 WO 20161229
- International Announcement: WO2018/125153 WO 20180705
- Main IPC: A47C27/05
- IPC: A47C27/05 ; A47C27/06 ; A47C27/14 ; B68G7/10 ; B68G9/00

Abstract:
A mattress assembly is provided that includes a mattress core having a bottom surface and a top surface opposite the bottom surface, and a mattress topper positioned adjacent to the top surface of the mattress core. The mattress topper includes a plurality of coil springs, an upper fabric layer extending above the plurality of coil springs, and a lower fabric layer extending below the plurality of coil springs. The lower fabric layer is connected to the upper fabric layer around each coil spring such that the upper fabric layer and the lower fabric layer collectively form a fabric pocket encasing each coil spring. The mattress topper further includes a padded layer positioned atop the upper fabric layer, with the padded layer connected to the upper fabric layer by ultrasonic welds and/or tufts. Methods of producing a mattress topper for connection to a mattress core are further provided.
Information query