Invention Grant
- Patent Title: Formation, repair and modification of lay up tools
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Application No.: US16001232Application Date: 2018-06-06
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Publication No.: US11034098B2Publication Date: 2021-06-15
- Inventor: Stefan Gulizia , Mahnaz Jahedi , Chull Hee Oh , Enzo Luccio Stefano Salvatore Gulizia
- Applicant: Commonwealth Scientific and Industrial Research Organisation
- Applicant Address: AU Campbell
- Assignee: Commonwealth Scientific and Industrial Research Organisation
- Current Assignee: Commonwealth Scientific and Industrial Research Organisation
- Current Assignee Address: AU Campbell
- Agency: Tarolli, Sundheim, Covell & Tummino LLP
- Priority: AU2012903586 20120820,AU2012903587 20120820,AU2012903588 20120820
- Main IPC: B29C59/16
- IPC: B29C59/16 ; B29C70/30 ; B29C33/38 ; B29C33/56 ; C23C24/04 ; B05D1/12 ; C22C38/02 ; C22C38/04 ; C22C38/08 ; B29L31/28

Abstract:
A composite lay up tool comprising a metal faceplate (12) on a support member (13), wherein the faceplate has been formed by cold-gas dynamic spraying of particles of the metal onto a substrate and wherein the support member is compatible with the faceplate and comprises a casting of a ceramic composition. A process for forming the tool is disclosed. In one aspect, a castable ceramic composition comprises a binder and an aggregate component mixable with water to form a slurry ready for casting, wherein the aggregate component is one of, or a mixture of, fused silica and a particulate metal alloy, and the binder and aggregate component are present in the proportions 10-50 wt % and 90-50 wt % based on the dry weight of the composition. Also disclosed is a process for producing a faceplate for a lay up tool, which process comprises cold-gas dynamic spraying of particles of a nickel-iron alloy onto a substrate to form a faceplate of the nickel-iron alloy on the substrate, the faceplate being of a thickness in the range 2 to 10 mm. Further disclosed is a process for depositing a metal on a faceplate of a lay up tool in which the faceplate is formed of a nickel-iron alloy, which process comprises preparing an area of a surface of the faceplate to effect cleaning and conditioning of the area to accept and adhere to cold-gas dynamic sprayed particles, and cold-gas dynamic spraying particles of the metal onto the cleaned and conditioned area, wherein the metal is a nickel-iron alloy selected to be compatible with the faceplate.
Public/Granted literature
- US20180281317A1 FORMATION, REPAIR AND MODIFICATION OF LAY UP TOOLS Public/Granted day:2018-10-04
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