Invention Grant
- Patent Title: Controlled polymer foaming using a hybrid nucleating agent formed from a mineral and an organic nucleating agent
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Application No.: US16097379Application Date: 2017-03-22
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Publication No.: US11104775B2Publication Date: 2021-08-31
- Inventor: Neil Treat
- Applicant: IMERYS TALC AMERICA, INC.
- Applicant Address: US GA Roswell
- Assignee: IMERYS TALC AMERICA, INC.
- Current Assignee: IMERYS TALC AMERICA, INC.
- Current Assignee Address: US GA Roswell
- Agency: Finnegan, Henderson, Farabow, Garrett & Dunner, LLP
- International Application: PCT/US2017/023621 WO 20170322
- International Announcement: WO2017/189128 WO 20171102
- Main IPC: C08J9/00
- IPC: C08J9/00 ; C08K3/01 ; C08K5/098 ; C08J9/12 ; C08K3/34 ; C08K9/04 ; C08J3/20

Abstract:
This disclosure describes processes for producing polymer foams, and compositions of matter relating to these processes. A process includes the steps of dispersing an organic nucleating agent in a dispersing medium to obtain an additive dispersion, contacting the additive dispersion with a mineral nucleating agent to obtain a hybrid nucleating agent containing the organic nucleating agent localized on at least a portion of a surface of the mineral nucleating agent, and contacting the hybrid nucleating agent with a polymer in the presence of a foaming agent to obtain a polymer foam. A foamed polymer of the present disclosure includes a cellular matrix containing a polymer material, and a mineral matrix of particles containing a hybrid nucleating agent dispersed in the cellular matrix, in which the hybrid nucleating agent contains an organic nucleating agent localized on at least a portion of a surface of an inorganic material.
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