Invention Grant
- Patent Title: Nanoimprint lithography processes for switching mechanical properties of imprint materials
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Application No.: US16252563Application Date: 2019-01-18
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Publication No.: US11249393B2Publication Date: 2022-02-15
- Inventor: Austin Lane , Matthew E. Colburn , Giuseppe Calafiore , Nihar Ranjan Mohanty
- Applicant: Facebook Technologies, LLC
- Applicant Address: US CA Menlo Park
- Assignee: Facebook Technologies, LLC
- Current Assignee: Facebook Technologies, LLC
- Current Assignee Address: US CA Menlo Park
- Agency: Fenwick & West LLP
- Main IPC: G03F7/00
- IPC: G03F7/00 ; G03F7/20 ; G03F7/027 ; G03F7/004 ; G03F7/16 ; G03F7/36

Abstract:
A method is described for modifying the mechanical properties of NIL materials. The method includes applying an imprint mask to a nano-imprint lithography (NIL) material layer to create an imprinted NIL material layer, with the NIL material layer comprised of a NIL material. The method further includes detaching the imprinted NIL material layer from the imprint mask, with the modulus level of the NIL material below a flexibility threshold to cause a shape of the imprinted NIL material layer to remain unchanged after detachment. The modulus level of the NIL material of the imprinted NIL material layer is increased beyond a strength threshold to create a first imprint layer, with the imprint layer having a structure that remains unaffected by a subsequent process to form a second imprint layer matching a master mold pattern.
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