Invention Grant
- Patent Title: Method for forming horizontal overhanging structure without vertical support in selective laser melting
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Application No.: US16726851Application Date: 2019-12-25
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Publication No.: US11267050B2Publication Date: 2022-03-08
- Inventor: Xinlei Zhi , Zijun Yuan , Xiangdong Chen , Zhaohua Yan
- Applicant: Intelligent Manufacturing Institute of Hefei University of Technology
- Applicant Address: CN Hefei
- Assignee: Intelligent Manufacturing Institute of Hefei University of Technology
- Current Assignee: Intelligent Manufacturing Institute of Hefei University of Technology
- Current Assignee Address: CN Hefei
- Priority: CN201910823511.6 20190902
- Main IPC: B22F3/105
- IPC: B22F3/105 ; B22F10/38 ; B22F10/28 ; B22F10/366 ; B22F10/36 ; B22F10/40 ; B33Y10/00 ; B22F10/10

Abstract:
A method for forming a horizontal overhanging structure without vertical support in selective laser melting, comprising: sequentially forming an initial layer, a repair layer and a conventional layer, wherein initial layer is printed by scanning at a speed set lower than the conventional speed using a laser spot in a defocused state, so that the Plateau-Rayleigh instability effect occurs in each track, to form an initial layer with a specific texture structure; repair layer is printed on upper surface of the initial layer by scanning at a speed set higher than conventional speed in a continuous-wave laser output mode using a laser spot in a focused state, and completes the transition from transition process parameter to conventional process parameters within the set number of processing layers; and conventional layer is printed on upper surface of repair layer using conventional process parameters, to form a horizontal overhanging structure without vertical support.
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