Invention Grant
- Patent Title: Method of manufacturing a hybrid insulating frame and panel
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Application No.: US16663910Application Date: 2019-10-25
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Publication No.: US11338481B2Publication Date: 2022-05-24
- Inventor: James M. Costanza , Humberto Hernandez , Brian L. Reiger , Brian W. Ausburn
- Applicant: KPS GLOBAL LLC
- Applicant Address: US TX Fort Worth
- Assignee: KPS GLOBAL LLC
- Current Assignee: KPS GLOBAL LLC
- Current Assignee Address: US TX Fort Worth
- Agency: Marshall, Gerstein & Borun LLP
- Main IPC: B29C44/18
- IPC: B29C44/18 ; B29C44/58 ; F25D23/06

Abstract:
A method of manufacturing a hybrid insulating panel includes providing a mold of a frame, dispensing a first foam material in a liquid phase in the mold, and placing a beam in the mold. The method includes curing the first foam material to form an integrated frame, in which the integrated frame includes the beam at least partially surrounded by the first foam. Further, the method includes dispensing a second foam material into a panel cavity to form a panel body. The panel cavity is at least partially defined by a side of the integrated frame. The method includes curing the second foam material to form a panel body, wherein the panel body is secured to the integrated frame.
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