A direct to mesh (DtM) screen printer for creating a screen stencil is provided. The DtM screen printer includes a frame to hold a pre-stretched mesh in place during application of a jettable emulsion, a fixture to hold the frame, a platen to hold a release fluid against one side of the pre-stretched mesh, a fluid dispenser for dispensing the release fluid onto the platen or mesh, and a printer carriage supporting a print head for printing the jettable emulsion on a side of the pre-stretched mesh opposite the platen. A process is also provided, the process being for using the DtM screen printer to prepare the screen stencil for screen printing.