Invention Grant
- Patent Title: Polycrystalline diamond compacts and applications therefor
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Application No.: US16708411Application Date: 2019-12-09
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Publication No.: US11421485B1Publication Date: 2022-08-23
- Inventor: Brandon Paul Linford , Cody William Knuteson , Jason Dean Blackburn , Daniel Call Mortensen , Steven Swan
- Applicant: US Synthetic Corporation
- Applicant Address: US UT Orem
- Assignee: US Synthetic Corporation
- Current Assignee: US Synthetic Corporation
- Current Assignee Address: US UT Orem
- Agent Phillips Winchester
- Main IPC: E21B10/55
- IPC: E21B10/55 ; B01J3/06 ; E21B10/567 ; B23B27/20 ; B24D99/00 ; B24D18/00

Abstract:
Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. The plurality of diamond grains includes a first amount being about 5 weight % to about 65 weight % of the plurality of diamond grains and a second amount being about 18 weight % to about 95 weight % of the plurality of diamond grains. The first amount exhibits a first average grain size of about 0.5 μm to about 30 μm. The second amount exhibits a second average grain size that is greater than the first average grain size and is about 10 μm to about 65 μm. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
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