Invention Grant
- Patent Title: Synthesis and 3D printing of photocurable colloids
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Application No.: US17442807Application Date: 2020-03-26
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Publication No.: US11433601B2Publication Date: 2022-09-06
- Inventor: Timothy E. Long , Viswanath Meenakshisundaram , Philip J. Scott , Christopher B. Williams
- Applicant: VIRGINIA TECH INTELLECTUAL PROPERTIES, INC.
- Applicant Address: US VA Blacksburg
- Assignee: VIRGINIA TECH INTELLECTUAL PROPERTIES, INC.
- Current Assignee: VIRGINIA TECH INTELLECTUAL PROPERTIES, INC.
- Current Assignee Address: US VA Blacksburg
- Agency: Innovators Legal
- International Application: PCT/US2020/024793 WO 20200326
- International Announcement: WO2020/198404 WO 20201001
- Main IPC: C08K3/36
- IPC: C08K3/36 ; C08K9/10 ; C08L9/06 ; B29C64/124 ; B33Y10/00 ; B33Y70/10

Abstract:
Photocurable colloid binders are provided that overcome deficiencies associated with 3D printing of high molecular weight polymers via VAT photopolymerization. Methods of additive manufacturing are also provided using the binders. The approaches described herein effectively decouple the viscosity-molecular weight relationship by synthesizing and processing photo-reactive aqueous colloids that are sequestered within a photocrosslinkable scaffold. Sequestering polymers within discrete internal phases prevents inter-particle entanglement of the polymer chains, thus ensuring low viscosity. VP of polymer colloids results in a solid green body embedded with high molecular weight polymer particles. A post-processing heated drying step allows the polymers to coalesce and further entangle, forming a semi-interpenetrating network with mechanical performance of the high molecular weight material. The resins can further include inorganic particles such as silica and other ceramics, metal particles, and the like. The coalescence can result in the particles being encapsulated in polymer, yielding unique hybrid materials with tunable properties.
Public/Granted literature
- US20220088851A1 SYNTHESIS AND 3D PRINTING OF PHOTOCURABLE COLLOIDS Public/Granted day:2022-03-24
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