Invention Grant
- Patent Title: Polycrystalline diamond bodies incorporating fractionated distribution of diamond particles of different morphologies
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Application No.: US16806152Application Date: 2020-03-02
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Publication No.: US11434136B2Publication Date: 2022-09-06
- Inventor: Alexanne Johnson , Andrew Dean Gledhill , Danny Eugene Scott , Marc William Bird
- Applicant: DIAMOND INNOVATIONS, INC. , BAKER HUGHES, a GE Company, LLC
- Applicant Address: US OH Worthington; US TX Houston
- Assignee: DIAMOND INNOVATIONS, INC.,BAKER HUGHES, a GE Company, LLC
- Current Assignee: DIAMOND INNOVATIONS, INC.,BAKER HUGHES, a GE Company, LLC
- Current Assignee Address: US OH Worthington; US TX Houston
- Main IPC: C01B32/25
- IPC: C01B32/25 ; C04B35/52 ; C22C26/00 ; C04B35/645 ; B24D3/00 ; B24D18/00 ; C22C29/08 ; B22F7/06 ; B22F7/08 ; E21B10/567

Abstract:
Diamond bodies and methods of manufacture are disclosed. Diamond bodies are formed from at least a bimodal, alternatively a tri-modal or higher modal, feedstock having at least one fraction of modified diamond particles with a fine particle size (0.5-3.0 μm) and at least one fraction of diamond particles with coarse particle size (15.0 to 30 μm). During high pressure-high temperature processing, fine particle sized, modified diamond particles in the first fraction preferentially fracture to smaller sizes while preserving the morphology of coarse particle sized diamond particles in the second fraction. Diamond bodies incorporating the two fractions have a microstructure including second fraction diamond particles dispersed in a continuous matrix of first fraction modified diamond particles and exhibit improved wear characteristics, particularly for wear associated with drilling of geological formations.
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