A portable welding system casing includes front, rear, top and bottom portions. First and second side members can each have a plurality of fastening lug portions. The first and second side members may each have a recess so that the recess of the first side member receives a first perimeter edge of the front, rear, top and bottom portions and the recess of the second side member receives a second perimeter edge of the front, rear, top and bottom portions. A plurality of handle members can be coupled between associated fastening lug portions of the first and second side member. First and second foot members coupled to respective surfaces of the front, rear and bottom portions. The resulting casing has improved structural strength and rigidity.