Invention Grant
- Patent Title: Iron powder for exothermic composition, production method therefor, exothermic composition using said iron powder, and exothermic body production method
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Application No.: US16612952Application Date: 2018-05-18
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Publication No.: US11629280B2Publication Date: 2023-04-18
- Inventor: Taichi Homma , Ryohei Suzuki , Takahiro Maezawa , Tetsuya Tabata
- Applicant: Kao Corporation
- Applicant Address: JP Tokyo
- Assignee: Kao Corporation
- Current Assignee: Kao Corporation
- Current Assignee Address: JP Tokyo
- Agency: Oblon, McClelland, Maier & Neustadt, L.L.P.
- Priority: JPJP2017-099036 20170518,JPJP2017-247896 20171225,JPJP2017-247897 20171225
- International Application: PCT/JP2018/019410 WO 20180518
- International Announcement: WO2018/212353 WO 20181122
- Main IPC: B22F1/10
- IPC: B22F1/10 ; C06B33/00 ; A61F7/08 ; C09K5/18 ; B22F9/04 ; B22F9/22 ; B22F1/105

Abstract:
An iron powder for an exothermic composition according to the present invention has a bulk density of 0.3 to 1.5 g/cm3. Furthermore, an exothermic composition according to the present invention contains the iron powder, a carbon material, a halide salt, and water. Furthermore, an exothermic body production method according to the present invention includes: forming a coated member by coating a base material sheet with a flowable exothermic composition containing the iron powder, a carbon material, and water; and adjusting an amount of moisture in the coated member by removing water from the coated member. Furthermore, the present invention is directed to a production method for the iron powder (an iron powder for an exothermic composition) including: a reducing step of reducing iron oxide to obtain reduced iron; and a step of milling the reduced iron. In the reducing step, the iron oxide is reduced by introducing iron oxide and a solid reductant with a volatile matter content of 10% by mass or more into a heating furnace whose internal portion contains no sulfur gas or is set to an air or inert gas atmosphere, and setting the internal portion to a reducing gas atmosphere through heating under a condition that an ambient temperature of the internal portion is from 900 to 1000° C.
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