Invention Grant
- Patent Title: Process for manufacturing an aluminum alloy part
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Application No.: US17282285Application Date: 2019-10-03
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Publication No.: US11692240B2Publication Date: 2023-07-04
- Inventor: Bechir Chehab
- Applicant: C-TEC Constellium Technology Center
- Applicant Address: FR Voreppe
- Assignee: C-TEC Constellium Technology Center
- Current Assignee: C-TEC Constellium Technology Center
- Current Assignee Address: FR Voreppe
- Agency: McBee, Moore & Vanik IP, LLC
- Priority: FR 71133 2018.10.05
- International Application: PCT/FR2019/052347 2019.10.03
- International Announcement: WO2020/070452A 2020.04.09
- Date entered country: 2021-04-01
- Main IPC: C22C1/00
- IPC: C22C1/00 ; B33Y70/00 ; B22F10/00 ; C22C1/04 ; B33Y40/20 ; C22C21/00 ; B22F10/64 ; B22F12/41 ; B22F10/28 ; C21D1/18 ; C22F1/04 ; B22F10/22 ; B22F10/25 ; B22F1/00 ; B22F3/24 ; B33Y10/00

Abstract:
The invention relates to a process for manufacturing a part comprising a formation of successive solid metal layers (201 . . . 20n) that are stacked on top of one another, each layer describing a pattern defined using a numerical model (M), each layer being formed by the deposition of a metal (25), referred to as solder, the solder being subjected to an input of energy so as to start to melt and to constitute, by solidifying, said layer, wherein the solder takes the form of a powder (25), the exposure of which to an energy beam (32) results in melting followed by solidification so as to form a solid layer (201 . . . 20n). The process is characterized in that the solder (25) is an aluminum alloy comprising at least the following alloy elements: —Fe, in a weight fraction of from 1 to 3.7%, preferably from 1 to 3.6%; —Zr and/or Hf and/or Er and/or Sc and/or Ti, in a weight fraction of from 0.5 to 4%, preferably from 1 to 4%, more preferably from 1.5 to 3.5%, even more preferably from 1.5 to 2% each, and in a weight fraction of less than or equal to 4%, preferably less than or equal to 3%, more preferably less than or equal to 2% in total; —Si, in a weight fraction of from 0 to 4%, preferably from 0.5 to 3%; —V, in a weight fraction of from 0 to 4%, preferably from 0.5 to 3%. The invention also relates to a part obtained by this process. The alloy used in the additive manufacturing process according to the invention makes it possible to obtain parts having remarkable features.
Public/Granted literature
- US20210331244A1 PROCESS FOR MANUFACTURING AN ALUMINUM ALLOY PART Public/Granted day:2021-10-28
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