Invention Grant
- Patent Title: Method to produce a ceramic matrix composite with controlled surface characteristics
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Application No.: US17324593Application Date: 2021-05-19
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Publication No.: US11697623B2Publication Date: 2023-07-11
- Inventor: Jeffrey Crutchfield
- Applicant: Rolls-Royce Corporation
- Applicant Address: US IN Indianapolis
- Assignee: ROLLS-ROYCE CORPORATION
- Current Assignee: ROLLS-ROYCE CORPORATION
- Current Assignee Address: US IN Indianapolis
- Agency: Crowell & Moring LLP
- Main IPC: C04B41/50
- IPC: C04B41/50 ; C04B41/00 ; C04B41/86 ; F02C7/30 ; C04B37/00 ; F01D5/28

Abstract:
A method to produce a ceramic matrix composite with controlled surface characteristics includes: applying a scrim ply to a surface of a fiber preform, where the fiber preform includes silicon carbide fibers coated with boron nitride; infiltrating the fiber preform and the scrim ply with a slurry, thereby forming an impregnated ply on an impregnated fiber preform; infiltrating the impregnated fiber preform and the impregnated ply with a melt comprising silicon, and then cooling, thereby forming a ceramic matrix composite having a ceramic surface layer thereon, where the ceramic surface layer has a predetermined thickness and is devoid of boron; machining or grit blasting the ceramic surface layer to form an intermediate layer suitable for coating; and depositing an environmental barrier coating on the intermediate layer. Thus, a ceramic matrix composite coated with the environmental barrier coating is formed with the intermediate layer in between.
Public/Granted literature
- US20210395156A1 METHOD TO PRODUCE A CERAMIC MATRIX COMPOSITE WITH CONTROLLED SURFACE CHARACTERISTICS Public/Granted day:2021-12-23
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