- Patent Title: Freeze-dried coffee powder and a method for the manufacture thereof
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Application No.: US17478677Application Date: 2021-09-17
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Publication No.: US11744261B2Publication Date: 2023-09-05
- Inventor: Joe Christopher Welsh , Tamsin Mikeala Jackson , Jonathan Patrick Mulvany , Jack Rees , Woncheal Kang
- Applicant: Koninklijke Douwe Egberts B.V.
- Applicant Address: NL Utrecht
- Assignee: Koninklijke Douwe Egberts B.V.
- Current Assignee: Koninklijke Douwe Egberts B.V.
- Current Assignee Address: NL Utrecht
- Agency: Fitch, Even, Tabin & Flannery LLP
- Priority: GB 07346 2016.04.27
- The original application number of the division: US16096639
- Main IPC: A23F5/32
- IPC: A23F5/32 ; A23F5/08 ; A23F5/36

Abstract:
The present invention provides a method for the manufacture of a freeze-dried coffee powder, the method comprising:
providing a coffee extract having from 40 wt % to 55 wt % solids;
adding gas to the coffee extract in an amount of from 1 NL/kg to 5 NL/kg of coffee extract, to provide a gas-containing coffee extract at above atmospheric pressure;
depressurising the gas-containing coffee extract to form a foamed coffee extract;
cooling the foamed coffee extract to below −40° C. without shear, or with low shear, to form a frozen coffee extract,
grinding the frozen coffee extract to a powder; and
drying the powder,
wherein the step of cooling the foamed coffee extract to below −40° C. comprises:
(i) cooling the foamed coffee extract to a first temperature;
(ii) cooling the foamed coffee extract from the first temperature to a second temperature lower than the first temperature; and
(iii) cooling the foamed coffee extract from the second temperature to below −40° C.,
wherein the first temperature is 1° C. above a freezing point of the foamed coffee extract and wherein the second temperature is 3° C. below the freezing point,
wherein step (ii) has a duration of from 5 to 90 minutes, preferably 10 to 60 minutes.
providing a coffee extract having from 40 wt % to 55 wt % solids;
adding gas to the coffee extract in an amount of from 1 NL/kg to 5 NL/kg of coffee extract, to provide a gas-containing coffee extract at above atmospheric pressure;
depressurising the gas-containing coffee extract to form a foamed coffee extract;
cooling the foamed coffee extract to below −40° C. without shear, or with low shear, to form a frozen coffee extract,
grinding the frozen coffee extract to a powder; and
drying the powder,
wherein the step of cooling the foamed coffee extract to below −40° C. comprises:
(i) cooling the foamed coffee extract to a first temperature;
(ii) cooling the foamed coffee extract from the first temperature to a second temperature lower than the first temperature; and
(iii) cooling the foamed coffee extract from the second temperature to below −40° C.,
wherein the first temperature is 1° C. above a freezing point of the foamed coffee extract and wherein the second temperature is 3° C. below the freezing point,
wherein step (ii) has a duration of from 5 to 90 minutes, preferably 10 to 60 minutes.
Public/Granted literature
- US20220071226A1 FREEZE-DRIED COFFEE POWDER AND A METHOD FOR THE MANUFACTURE THEREOF Public/Granted day:2022-03-10
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