Invention Grant
- Patent Title: Techniques for casting from additively fabricated molds and related systems and methods
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Application No.: US16871646Application Date: 2020-05-11
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Publication No.: US11745392B2Publication Date: 2023-09-05
- Inventor: Alex McCarthy , Maxim Lobovsky , Martin Galese
- Applicant: Formlabs, Inc.
- Applicant Address: US MA Somerville
- Assignee: Formlabs, Inc.
- Current Assignee: Formlabs, Inc.
- Current Assignee Address: US MA Somerville
- Agency: Wolf, Greenfield & Sacks, P.C.
- Main IPC: B29C33/38
- IPC: B29C33/38 ; B29C33/56 ; B29C64/112 ; B29C39/36 ; B28B7/34 ; B29C64/129 ; B29C33/00 ; B29C33/40 ; B29C39/26 ; B29C33/52 ; B22D29/00 ; B33Y10/00 ; B29K71/00 ; B29K503/08 ; B29C39/24

Abstract:
According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.
Public/Granted literature
- US20200346372A1 TECHNIQUES FOR CASTING FROM ADDITIVELY FABRICATED MOLDS AND RELATED SYSTEMS AND METHODS Public/Granted day:2020-11-05
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