Invention Grant
- Patent Title: Methods of forming MEMS diaphragms including corrugations
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Application No.: US17099442Application Date: 2020-11-16
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Publication No.: US11787688B2Publication Date: 2023-10-17
- Inventor: Sung Bok Lee , Vahid Naderyan , Bing Yu , Michael Kuntzman , Yunfei Ma , Michael Pedersen
- Applicant: KNOWLES ELECTRONICS, LLC
- Applicant Address: US IL Itasca
- Assignee: KNOWLES ELECTRONICS, LLC
- Current Assignee: KNOWLES ELECTRONICS, LLC
- Current Assignee Address: US IL Itasca
- Agency: FOLEY & LARDNER LLP
- Main IPC: B81C1/00
- IPC: B81C1/00 ; B81B3/00 ; H04R31/00 ; G01L9/00

Abstract:
A method of forming an acoustic transducer comprises providing a substrate and depositing a first structural layer on the substrate. The first structural layer is selectively etched to form at least one of an enclosed trench or an enclosed pillar thereon. A second structural layer is deposited on the first structural layer and includes a depression or a bump corresponding to the enclosed trench or pillar, respectively. At least the second structural layer is heated to a temperature above a glass transition temperature of the second structural layer causing the second structural layer to reflow. A diaphragm layer is deposited on the second structural layer such that the diaphragm layer includes at least one of a downward facing corrugation corresponding to the depression or an upward facing corrugation corresponding to the bump. The diaphragm layer is released, thereby forming a diaphragm suspended over the substrate.
Public/Granted literature
- US20210070610A1 METHODS OF FORMING MEMS DIAPHRAGMS INCLUDING CORRUGATIONS Public/Granted day:2021-03-11
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