Invention Grant
- Patent Title: Ceramic processing and design for the direct manufacture of customized labial and lingual orthodontic clear aligner attachments
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Application No.: US16437728Application Date: 2019-06-11
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Publication No.: US11890157B2Publication Date: 2024-02-06
- Inventor: Alfred Charles Griffin, III , Kelsey A Fafara
- Applicant: LightForce Orthodontics, Inc.
- Applicant Address: US MA Cambridge
- Assignee: LightForce Orthodontics, Inc.
- Current Assignee: LightForce Orthodontics, Inc.
- Current Assignee Address: US MA Burlington
- Agency: Wolf, Greenfield & Sacks, P.C.
- Main IPC: A61C7/08
- IPC: A61C7/08 ; B33Y80/00 ; A61C7/00 ; A61C13/00 ; B33Y50/02 ; B33Y70/00 ; B29C64/393 ; G05B19/4099 ; A61C7/14 ; A61C7/36 ; A61C7/16 ; B33Y10/00 ; A61C7/20 ; B29K33/00 ; B29K509/02 ; B29L31/00 ; B22F10/10 ; B22F10/12 ; B22F10/28 ; B22F12/42 ; B22F10/80

Abstract:
A method of manufacturing pre-formed, customized, ceramic, labial/lingual orthodontic clear aligner attachments (CCAA) by additive manufacturing (AM) may comprise measuring dentition data of a profile of teeth of a patient, based on the dentition data, creating a three dimensional computer-assisted design (3D CAD) model of the patient's teeth using reverse engineering, and saving the 3D CAD model, designing a 3D CAD structure model for one or more CCAA on various parts of each tooth, importing data related to the 3D CAD CCAA structure model into an AM machine, directly producing the CCAA in the ceramic slurry-based AM machine by layer manufacturing, enabling the provider to deliver patient-specific CCAA's by an indirect bonding method to the patient's teeth to improve the efficacy and retention of the clear aligners.
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