Invention Grant
- Patent Title: Systems and methods for global thermal control of additive manufacturing
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Application No.: US16223534Application Date: 2018-12-18
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Publication No.: US11919106B2Publication Date: 2024-03-05
- Inventor: Jennifer Lynn Bennett , Kornel Ehmann , Jian Cao
- Applicant: Northwestern University
- Applicant Address: US IL Evanston
- Assignee: Northwestern University
- Current Assignee: Northwestern University
- Current Assignee Address: US IL Evanston
- Agency: Banner & Witcoff, Ltd.
- Main IPC: B23K26/342
- IPC: B23K26/342 ; B23K15/00 ; B23K15/02 ; B23K26/03 ; B23K26/082 ; B23K26/14 ; B23K26/146 ; B23K26/70 ; B33Y10/00 ; B33Y30/00 ; B33Y50/02

Abstract:
A system for making a build using directed energy deposition is provided. The system includes a primary heat source; a processing nozzle movable relative to the build for delivering a metal powder, a carrier gas for the metal powder, and a shield gas to the build; a melt pool sensor for providing information regarding a temperature of a melt pool of the build; a secondary heat source separate from the primary heat source positionable relative to the build for delivering heat to a selected area of the build; a cooling source positionable relative to the build for delivering a cooling fluid to a selected area of the build; and a control system for operating the primary heat source, the secondary heat source and the cooling source to maintain a desired temperature profile for the build. The system preferably includes a temperature sensor for providing a temperature profile of the build. The temperature control system preferably includes a programmable controller configured to control the secondary heat source and the cooling source to conform the temperature of the build to the desired temperature profile. In one embodiment, the programmable controller is pre-programmed with a dynamic thermal model of a thermal history of the build for each time step.
Public/Granted literature
- US20190184494A1 SYSTEMS AND METHODS FOR GLOBAL THERMAL CONTROL OF ADDITIVE MANUFACTURING Public/Granted day:2019-06-20
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