A fuel cell unit that includes a support structure having a plurality of flow channels and an active layer membrane coupled with the support structure, the active layer membrane comprising at least one electrode layer. Each flow channel of the plurality of flow channels is configured to direct one of air and fuel across at least one electrode layer of an active layer membrane to create electric current. Each flow channel of the plurality of flow channels includes at least one enhancement feature that is configured to disrupt a formation of a boundary layer near a surface of the active layer membrane where reactions occur. The plurality of flow channels can be positioned in a zig-zag configuration to allow for an increase in power density of the fuel cell unit.