Invention Grant
- Patent Title: Method for producing a three-dimensional shaped object by means of layer-by-layer material application
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Application No.: US17291295Application Date: 2019-10-25
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Publication No.: US11938682B2Publication Date: 2024-03-26
- Inventor: Hans Mathea
- Applicant: dp polar GmbH
- Applicant Address: DE Eggenstein-Leopoldshafen
- Assignee: 3D Systems GmbH
- Current Assignee: 3D Systems GmbH
- Current Assignee Address: DE Morfelden-Walldorf
- Agency: The Webb Law Firm
- Priority: DE 2018008704.3 2018.11.06 DE 2018008808.2 2018.11.09
- International Application: PCT/EP2019/000298 2019.10.25
- International Announcement: WO2020/094246A 2020.05.14
- Date entered country: 2021-05-05
- Main IPC: B29C64/40
- IPC: B29C64/40 ; B29C64/336 ; B29C64/35 ; B33Y10/00 ; B33Y40/20 ; B33Y70/10 ; B29K29/00 ; B29K33/00 ; B29K63/00 ; B29K86/00

Abstract:
In a method for producing a three-dimensional mold and a three-dimensional shaped object by means of layer-by-layer material application, geometry data for the shaped object, a support part having a base surface for holding the three-dimensional shaped object, and a first and a second material that can be solidified are made available. In the solidified state, the second material includes at least one main component that can be cross-linked by means of treatment with energy, and a latent hardener that can be thermally activated, by means of which chemical cross-linking of the main component can be triggered by means of the effect of heat. To form a negative-shape layer, the first material is applied to the base surface and/or to a solidified material layer of the three-dimensional shaped object situated on this surface, in accordance with the geometry data, in such a manner that the negative-shape layer has at least one cavity that has a negative shape of a material layer of the shaped object to be produced. The negative-shape layer is solidified. To form a shaped-object layer, the cavity is filled with the second material, and afterward its main component is partially cross-linked by means of treatment with energy, and solidified. Regions of the solidified negative-shape layer and/or shaped-object layer that project beyond a plane arranged at a distance from the base surface are removed by means of material removal. The steps mentioned above are repeated at least once. The main component is further cross-linked by means of a heat treatment, and solidified in such a manner that the second material has a greater strength than the solidified first material and the second material after partial cross-linking. The negative-shape layers are removed from the shaped object.
Public/Granted literature
- US20220001627A1 Method for Producing a Three-Dimensional Shaped Object by Means of Layer-by-Layer Material Application Public/Granted day:2022-01-06
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