There is provided a scalable area gripper that includes a structural frame and variable vacuum zones coupled to the structural frame. Each variable vacuum zone includes (i) vacuum ports, (ii) one or more movable barrier elements, and (iii) an actuator assembly to move each of the one or more movable barrier elements across one or more of the vacuum port(s), to cause the one or more vacuum port(s) to go between a closed state and an open state. One or more of the variable vacuum zone(s) is configured to be adjusted to each provide an adjusted vacuum zone that corresponds to a corresponding identified section of a material having a start portion and an end portion. Each adjusted vacuum zone is configured to be positioned adjacent to its corresponding identified section of the material, and is configured to be activated to pick up the material during a material handling process.