Invention Grant
- Patent Title: Direct reduction process utilizing hydrogen
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Application No.: US17029778Application Date: 2020-09-23
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Publication No.: US11952638B2Publication Date: 2024-04-09
- Inventor: Keith Marshall Bastow-Cox , Enrique Jose Cintron , Gregory Darel Hughes
- Applicant: Midrex Technologies, Inc.
- Applicant Address: US NC Charlotte
- Assignee: Midrex Technologies, Inc.
- Current Assignee: Midrex Technologies, Inc.
- Current Assignee Address: US NC Charlotte
- Agency: Clements Bernard Walker
- Agent Christopher L. Bernard
- Main IPC: C21B13/00
- IPC: C21B13/00 ; C21B11/02 ; C21B13/02

Abstract:
A direct reduction method/system, including: adding variable amounts of natural gas, hydrogen, and a carbon-free oxidizing gas to a feed gas stream upstream of a reformer; reforming the feed gas stream in the reformer to form a reformed gas stream, and delivering the reformed gas stream to a shaft furnace, where the reformed gas stream is used to reduce a metallic ore material to a direct reduced metallic material. The feed gas stream includes a top gas stream recycled from the shaft furnace. Optionally, the carbon-free oxidizing gas includes steam and the method further includes controlling a steam flow rate of the steam to maintain a maximum k-factor value of the feed gas stream of 0.74 or lower. Optionally, the variable amount of hydrogen is selected to replace 20-90% of the natural gas by fuel value. The variable amount of hydrogen is selected based upon an available supply of hydrogen.
Public/Granted literature
- US20210095354A1 DIRECT REDUCTION PROCESS UTILIZING HYDROGEN Public/Granted day:2021-04-01
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