Invention Grant
- Patent Title: Processes for producing biocarbon pellets with high fixed-carbon content and optimized reactivity, and biocarbon pellets obtained therefrom
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Application No.: US17859115Application Date: 2022-07-07
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Publication No.: US11987763B2Publication Date: 2024-05-21
- Inventor: Dustin Slack , James A. Mennell , Daren Daugaard
- Applicant: Carbon Technology Holdings, LLC
- Applicant Address: US MN Oakdale
- Assignee: Carbon Technology Holdings, LLC
- Current Assignee: Carbon Technology Holdings, LLC
- Current Assignee Address: US MN Oakdale
- Agency: Perkins Coie LLP
- Main IPC: C10L5/44
- IPC: C10L5/44 ; C10B53/02 ; C10B53/08 ; C10B55/02 ; C10B57/00 ; C10B57/02 ; C10B57/04 ; C10K1/00 ; C10L5/06 ; C10L5/28 ; C10L5/36

Abstract:
Some variations provide a process for producing biocarbon pellets, comprising: pyrolyzing a biomass-containing feedstock in a first pyrolysis reactor to generate a first biogenic reagent and a pyrolysis vapor; introducing the pyrolysis vapor to a separation unit, to generate a pyrolysis precipitate in liquid or solid form; contacting the first biogenic reagent with the pyrolysis precipitate, thereby generating an intermediate material; pelletizing the intermediate material, to generate intermediate pellets; optionally, drying the intermediate pellets; separately pyrolyzing the intermediate pellets in a second pyrolysis reactor to generate a second biogenic reagent and a pyrolysis off-gas; and recovering the second biogenic reagent as biocarbon pellets. Some variations provide a similar process that utilizes a carbon-containing condensed-matter material, which is not necessarily a pyrolysis precipitate. The disclosure provides improved processes for producing biocarbon compositions, especially with respect to carbon yield and biocarbon properties, such as reactivity.
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