Invention Grant
- Patent Title: Method of preparing gypsum wallboard from high salt gypsum, and related product
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Application No.: US16904729Application Date: 2020-06-18
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Publication No.: US11993054B2Publication Date: 2024-05-28
- Inventor: Qinghua Li , Mark K. Hemphill
- Applicant: United States Gypsum Company
- Applicant Address: US IL Chicago
- Assignee: United States Gypsum Company
- Current Assignee: United States Gypsum Company
- Current Assignee Address: US IL Chicago
- Agency: Leydig, Voit & Mayer, Ltd.
- Agent Philip T. Petti; Pradip K. Sahu
- Main IPC: B32B13/04
- IPC: B32B13/04 ; B32B9/02 ; C04B28/14 ; C04B111/00

Abstract:
Disclosed are a composite gypsum board and a method of preparing composite gypsum board. The board contains set gypsum layers sandwiched between two cover sheets. The set gypsum layers are formed from at least stucco and water. The set gypsum layers include a board core and one or more skim coat layers. The set gypsum core makes up a substantial thickness (e.g., at least about 90%, at least about 92%, at least about 95%, or at least about 97%) of the total thickness of all the gypsum layers. A first skim coat layer is included on one side of the core, facing a first (face) cover sheet. A second skim coat layer is included on the other side of the core, facing a second (back) cover sheet. At least the second skim layer is formed from a slurry that contains starch. The stucco material generally includes a high salt impurity content, for example, when the stucco is calcined from certain sources of low-quality synthetic gypsum. For example, in some embodiments, the salts are chloride salts, e.g., sodium chloride (NaCl), potassium chloride (KCl), magnesium chloride (MgCl2), and/or calcium chloride (CaCl2).
Public/Granted literature
- US20210129490A1 METHOD OF PREPARING GYPSUM WALLBOARD FROM HIGH SALT GYPSUM, AND RELATED PRODUCT Public/Granted day:2021-05-06
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