Invention Grant
- Patent Title: Fire-retardant resins and composite materials
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Application No.: US17261892Application Date: 2019-08-02
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Publication No.: US12006430B2Publication Date: 2024-06-11
- Inventor: Laura-Jane Slade , Paul John Spencer , Amy Alexandra Ferris
- Applicant: Gurit (UK) Ltd.
- Applicant Address: GB Newport
- Assignee: Gurit (UK) Ltd.
- Current Assignee: Gurit (UK) Ltd.
- Current Assignee Address: GB Hampshire
- Agency: Polsinelli, P.C.
- Priority: GB 12680 2018.08.03
- International Application: PCT/EP2019/070923 2019.08.02
- International Announcement: WO2020/025806A 2020.02.06
- Date entered country: 2021-01-21
- Main IPC: C08J5/24
- IPC: C08J5/24 ; B32B27/38 ; C08G59/24 ; C08G59/36 ; C08G59/38 ; C08K3/34 ; C08K3/36 ; C08K3/38 ; C08K3/40 ; C08K5/19 ; C08K5/21 ; C08K5/315 ; C08K5/3445 ; C08K5/3492 ; C08K5/5313 ; C08K5/5357 ; C08L63/00 ; C08L63/02 ; C08L63/04 ; C09J7/35

Abstract:
An epoxide resin for the manufacture of a fibre-reinforced composite material having fire retardant properties and/or for use as an adhesive or hot-melt adhesive having fire retardant properties, the epoxide resin being halogen-free and phenolic resin-free, the epoxide resin having:
A. a mixture of (i) at least one first non-halogenated multifunctional epoxide-containing resin which has an epoxide functionality of greater than 2 and (ii) at least one second non-halogenated multifunctional epoxide-containing resin which has an epoxide functionality of less than or equal to 2;
B. at least one catalyst for curing the mixture of epoxide-containing resins to form a cured epoxy resin; and
C. a mixture of first, second and third fire retardant additives for reacting together to form an intumescent char when the cured epoxy resin is exposed to a fire,
wherein (i) the first fire retardant additive comprises a blowing agent for generating a non-combustible gas, (ii) the second fire retardant additive comprises an acid donor for decomposing to form a phosphoric acid when the cured epoxy resin is exposed to a fire, and (iii) the third fire retardant additive comprises at least one or both of (a) a ceramic or glass material and (b) a ceramic or glass material precursor to form a ceramic or glass material when the cured epoxy resin is exposed to a fire.
A. a mixture of (i) at least one first non-halogenated multifunctional epoxide-containing resin which has an epoxide functionality of greater than 2 and (ii) at least one second non-halogenated multifunctional epoxide-containing resin which has an epoxide functionality of less than or equal to 2;
B. at least one catalyst for curing the mixture of epoxide-containing resins to form a cured epoxy resin; and
C. a mixture of first, second and third fire retardant additives for reacting together to form an intumescent char when the cured epoxy resin is exposed to a fire,
wherein (i) the first fire retardant additive comprises a blowing agent for generating a non-combustible gas, (ii) the second fire retardant additive comprises an acid donor for decomposing to form a phosphoric acid when the cured epoxy resin is exposed to a fire, and (iii) the third fire retardant additive comprises at least one or both of (a) a ceramic or glass material and (b) a ceramic or glass material precursor to form a ceramic or glass material when the cured epoxy resin is exposed to a fire.
Public/Granted literature
- US20210284834A1 Fire-Retardant Resins and Composite Materials Public/Granted day:2021-09-16
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