- Patent Title: Methods of detecting and adjusting contact of a micro-structural fluid ejector to a substrate and method of detecting a fault condition in fluid flow from a micro-structural fluid ejector onto a substrate
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Application No.: US17594387Application Date: 2020-04-14
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Publication No.: US12202279B2Publication Date: 2025-01-21
- Inventor: Tomasz Gos , Tomasz Wysoczanski , Filip Granek
- Applicant: XTPL S.A.
- Applicant Address: PL Wrocław
- Assignee: XTPL S.A.
- Current Assignee: XTPL S.A.
- Current Assignee Address: PL Wrocław
- Agency: K&L Gates LLP
- Priority: PL429617 20190415
- International Application: PCT/IB2020/053500 WO 20200414
- International Announcement: WO2020/212840 WO 20201022
- Main IPC: B41J25/308
- IPC: B41J25/308 ; B22F10/14 ; B22F12/90 ; B41J2/165 ; G05B19/042 ; H05K3/12 ; B22F1/0545

Abstract:
Methods are disclosed relating to the operation of a micro-structural fluid ejector in a fluid printing apparatus. The methods include providing an imaging system, capturing a digital image of the micro-structural fluid ejector and its surroundings, and pre-processing the digital image to detect edges. A method of detecting contact of a micro-structural fluid ejector to a substrate includes repeatedly lowering the print head and measuring the length of a detected edge until the currently measured length is determined to be longer than a previously measured length. A method of adjusting contact of a micro-structural fluid ejector to a substrate includes calculating a bending coefficient A of the micro-structural fluid ejector and lowering the print head toward the substrate if the bending coefficient A is less than a minimum threshold value Amin, raising the print head away from the substrate if the bending coefficient A is greater than a maximum threshold value Amax, and making no change to the vertical displacement of the print head if the bending coefficient A is in the range of Amin to Amax. A method of detecting a fault condition in fluid flow from a micro-structural fluid ejector onto a substrate includes analyzing the digital image to determine whether edges are present in a region of interest where fluid dispensed from the micro-structural fluid ejector should be present.
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