Invention Grant
- Patent Title: Rare earth magnet and production method thereof
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Application No.: US17986179Application Date: 2022-11-14
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Publication No.: US12322542B2Publication Date: 2025-06-03
- Inventor: Masaaki Ito , Reimi Tabuchi , Motoki Hiraoka , Hisashi Maehara
- Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA , NICHIA CORPORATION
- Applicant Address: JP Toyota; JP Anan
- Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA,NICHIA CORPORATION
- Current Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA,NICHIA CORPORATION
- Current Assignee Address: JP Toyota; JP Anan
- Agency: Oliff PLC
- Priority: JP2021-190550 20211124
- Main IPC: H01F41/02
- IPC: H01F41/02 ; B22F1/00 ; B22F3/16 ; B22F3/24 ; C22C38/00 ; H01F1/059

Abstract:
A Sm—Fe—N-based rare earth magnet more resistant to demagnetization than ever before, particularly at high temperatures, and a production method thereof are provided.
The present disclosure presents a production method of a rare earth magnet, including mixing a SmFeN magnetic powder and a modifier powder to obtain a mixed powder, compression-molding the mixed powder in a magnetic field to obtain a magnetic-field molded body, pressure-sintering the magnetic-field molded body to obtain a sintered body, and heat-treating the sintered body, and a rare earth magnet obtained by the method. D50 of the magnetic powder is 1.50 μm or more and 3.00 μm or less, the content ratio of the zinc component in the modifier powder is 6 mass % or more and 30 mass % or less, and the heat treatment temperature is 350° C. or more and 410° C. or less.
The present disclosure presents a production method of a rare earth magnet, including mixing a SmFeN magnetic powder and a modifier powder to obtain a mixed powder, compression-molding the mixed powder in a magnetic field to obtain a magnetic-field molded body, pressure-sintering the magnetic-field molded body to obtain a sintered body, and heat-treating the sintered body, and a rare earth magnet obtained by the method. D50 of the magnetic powder is 1.50 μm or more and 3.00 μm or less, the content ratio of the zinc component in the modifier powder is 6 mass % or more and 30 mass % or less, and the heat treatment temperature is 350° C. or more and 410° C. or less.
Public/Granted literature
- US20230162913A1 RARE EARTH MAGNET AND PRODUCTION METHOD THEREOF Public/Granted day:2023-05-25
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