A CT imaging system includes a computer that is programmed to rebin cone beam projection data into a series of two-dimensional sinograms based on an optimized ray consistency approach. The computer receives cone beam data from a detector array and is programmed to specify a plurality of view angles for the cone beam data. The computer selects a plurality of measured rays for each of the plurality of specified view angles, the plurality of measured rays having a view angle approximate to the specified view angle as determined by an optimized ray consistency. The computer also forms a two-dimensional sinogram for each of the plurality of specified view angles based on the selected plurality of measured rays. The computer then defines an image surface for each of the plurality of specified view angles based on the selected plurality of measured rays.