Invention Grant
US08007705B2 Method of manufacture of one-piece composite parts using a two-piece form including a shaped polymer that does not draw with a rigid insert designed to draw
有权
使用包括成形聚合物的两件式制造单件复合件的方法,该成型聚合物不用设计成绘制的刚性插入物
- Patent Title: Method of manufacture of one-piece composite parts using a two-piece form including a shaped polymer that does not draw with a rigid insert designed to draw
- Patent Title (中): 使用包括成形聚合物的两件式制造单件复合件的方法,该成型聚合物不用设计成绘制的刚性插入物
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Application No.: US12404283Application Date: 2009-03-14
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Publication No.: US08007705B2Publication Date: 2011-08-30
- Inventor: Terry M. Sanderson
- Applicant: Terry M. Sanderson
- Applicant Address: US MA Waltham
- Assignee: Raytheon Company
- Current Assignee: Raytheon Company
- Current Assignee Address: US MA Waltham
- Agent Eric A. Gifford
- Main IPC: B28B7/30
- IPC: B28B7/30

Abstract:
A polymer is formed into the shape of a one-piece composite part and then solidified by curing, setting, hardening or otherwise solidifying the polymer to form a shaped polymer form having a shape that does not draw. Composite material is laid up on the form and solidified to from the composite part. The rigidity required of the form to lay up the composite part can he provided by operating in the polymer form's glassy state, forming the shaped polymer form with a hollow core and placing a rigid insert designed to draw inside the hollow core with the polymer form in its elastomeric state or through a combination of both. In its elastomeric state the form becomes pliable (without relaxing to a different memorized shape) and can he drawn out of the one-piece composite part. Because the shape of the form does not draw, the form deforms as it is drawn. If used, the rigid insert is drawn out prior to removing the shaped polymer form. Upon removal, the polymer form in its elastomeric state returns to its original shape. The form may be used once and thrown away or reused to form multiple composite parts of the same shape.
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