Invention Grant
- Patent Title: Partially automated fabrication of composite parts
- Patent Title (中): 复合零件的部分自动化制造
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Application No.: US12948620Application Date: 2010-11-17
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Publication No.: US08088317B1Publication Date: 2012-01-03
- Inventor: Abe Karem
- Applicant: Abe Karem
- Agency: Fish & Associates, PC
- Main IPC: B29C33/00
- IPC: B29C33/00

Abstract:
A high quality finished prototype aircraft or other composite part is manufactured using a low temperature limit male mold, a cured female tool, and an at least partially automated layup process, and then touched up by hand to meet a tolerance or other specification. The female tool is preferably made from a male mold, by depositing layers of composite material over the mold, curing the tool together at a first cure temperature, separating the tool and mold, and then curing the tool at a second, higher temperature. The first cure temperature should be at or below an upper limit temperature no greater than 180° F. The second cure temperature is preferably in the range of 250° F. to 350° F. The step of hand touching up can comprise one or more of mechanically abrading and deforming a first portion of the composite part to mate with a second portion of a composite part.
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